Vaping and travel — two things that don’t always mix smoothly. If you’re planning to fly within or outside of Canada with your vape pen, there are essential rules you need to follow to avoid delays, confiscation, or worse — fines. The Canadian Air Transport Security Authority (CATSA) has clear regulations about travelling with vapes, and knowing them will save you stress at the airport.
This guide breaks down CATSA rules, best practices, and smart travel tips for Canadian vapers. No fluff — just what you need to know.
Can You Bring a Vape Pen on a Plane in Canada?
Short answer: Yes, but only in your carry-on luggage.
According to CATSA guidelines:
- Electronic cigarettes (vape pens, mods, pod systems) are allowed only in your carry-on baggage.
- Vapes cannot go in your checked luggage — this is due to fire risk from lithium-ion batteries.
This applies whether you’re flying domestically within Canada or internationally from a Canadian airport.
Vape Batteries: Carry-On Only
Loose lithium-ion batteries (like 18650s or 21700s) must also be in your carry-on. Ideally, store them in a protective battery case to prevent short-circuiting — a serious safety hazard airlines take very seriously.
Most airlines limit lithium battery capacity to 100 watt-hours (Wh) per battery. For typical vape batteries, this isn’t an issue, but always check your battery specs if you’re using high-capacity devices.
What About E-Liquids?
Vape juice is treated like any other liquid.
CATSA follows the standard 100ml (3.4oz) liquid limit for carry-ons:
- All bottles must be 100ml or less
- All liquids must fit in a single 1-litre clear, resealable plastic bag
If you’re travelling with a lot of e-liquid, consider packing the extra in your checked luggage — just ensure the bottles are sealed tightly to avoid leaks from air pressure changes.
Traveling with Cannabis Vapes
Cannabis vaping products are a different story. In Canada, you can travel domestically with cannabis (including cannabis vapes) if:
- You are over 19 (or the legal age in your province)
- You carry no more than 30 grams of dried cannabis or its equivalent
International travel with cannabis — including cannabis vape products — is illegal, even if cannabis is legal in the country you’re visiting. Never cross international borders with cannabis products.
Airport Security Screening: What to Expect
Here’s what will likely happen at security:
- Remove your vape from your bag and place it in a bin for screening.
- Liquids (including vape juice) go in your liquids bag for inspection.
- Loose batteries should also be removed and placed in the bin.
Being transparent and following the rules ensures a smooth screening process.
In-Flight Vaping: Absolutely Not
It’s illegal to vape on airplanes.
Canadian airlines (Air Canada, WestJet, etc.) enforce a strict no-vaping policy on board. Trying to stealth vape in the lavatory is a terrible idea — it could trigger smoke alarms and result in fines or being banned from the airline.
Even charging your vape device on the plane is discouraged or outright banned by some airlines. Check their specific policy before plugging in.
Tips for Traveling with a Vape: Best Practices
- Empty Your Tank Before Boarding
Cabin pressure changes during takeoff and landing can cause tanks or pods to leak. Travel with an empty tank and refill once you’ve landed.
- Store Gear Safely
Use protective cases for mods, tanks, and batteries. Prevent accidental firing by turning off your device or removing the batteries.
- Bring Spare Coils & Pods
You may not find your favourite brand or coil type at your destination. Pack extras.
- Label E-Liquids
Consider labelling e-juice bottles clearly to avoid any confusion at security — especially if you’re carrying DIY blends or unmarked bottles.
- Research Local Vape Laws
Vaping laws vary widely by country (and even by city). Some destinations ban vaping outright, while others heavily restrict where you can vape or purchase products. Always research the local regulations before you travel.
Flying with a Vape Internationally
If you’re leaving Canada with your vape gear, you’ll need to be extra cautious.
Countries like Thailand, Singapore, and India ban vaping completely — possession of vape gear could result in fines, confiscation, or even jail time.
Popular destinations with strict vape laws include:
- Thailand — Vape gear banned entirely
- Singapore — Vaping banned; severe penalties
- Australia — Prescription required for nicotine e-liquid
- Japan — Nicotine e-liquids banned for sale (but devices allowed)
Always check government websites or travel advisories for up-to-date information.
What Happens if You Break the Rules?
If CATSA catches you with vape gear in your checked baggage, the likely outcome is:
- Confiscation of the device
- Possible fine (depending on the airline)
- Potential delays
- Failing to follow e-liquid limits may result in your juice being discarded.
Internationally, breaking local vape laws can have much harsher penalties — including arrest or heavy fines.
Quick Checklist for Traveling with a Vape
Before heading to the airport:
- Pack vape devices and batteries in your carry-on
- Store spare batteries in a protective case
- Place e-liquids (100ml max bottles) in a clear 1L plastic bag
- Empty your tank before boarding
- Research local vaping laws at your destination
Final Thoughts
Travelling with a vape in Canada is totally doable — as long as you follow CATSA rules and respect local laws. Most problems arise from people not knowing the rules or thinking they won’t apply to them. Be smart, be prepared, and you’ll avoid unnecessary hassles.
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Before you take off, why not stock up on travel-friendly vape essentials from LitVapePens.co?
We’ve got sleek, portable vape pens perfect for travelling — plus premium e-liquids that meet the 100ml carry-on requirements. Whether you need discreet pod systems or durable battery cases for your trip, we’ve got you covered.
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